What We Offer for EV Development
As the electric vehicle (EV) market accelerates, so does the demand for cost-effective, lightweight plastic components that meet modern design, safety, and sustainability standards. At ID Mouldings, we specialise in helping EV manufacturers, engineers, and design consultancies prototype, refine, and produce high-quality plastic parts at every stage of development — from initial concept to production-ready components.
Whether you’re building a next-generation EV platform or retrofitting electric drivetrains into existing vehicles, we offer UK-based manufacturing expertise in PU moulding, silicone, rubber, and other technical plastics to bring your vision to life.
Engineered Plastics for Smarter Electric Vehicle
We provide bespoke component design and production for a wide range of EV applications. Our services are ideal for both large-scale OEMs and emerging EV startups looking for flexible production options without compromising on quality.
Key plastic parts we manufacture for electric vehicles include:
- Battery enclosures and tray covers
- Charging port and power socket housings
- Internal mounting clips and lightweight brackets
- Sensor covers, dash panels, and control unit casings
- Airflow ducting and thermal management components
- Flexible gaskets, seals, and vibration-dampening trims
Need to replicate a legacy part or validate a new system with real-world testing? We also offer reverse engineering and part replication services using 3D scanning and custom tooling.
Smart Material Selection for EV Performance
We work closely with our clients to identify the best polymer solutions for their EV components, considering performance, finish, cost, and environmental goals. Our in-house consultants help you match material properties to real-world applications, whether it’s heat resistance, impact absorption, or flexibility.
Our team can also assist with colour matching, sandblasted surfaces for better paint adhesion, or high-end finishes for customer-facing parts.
PU (Polyurethane)
Lightweight, high-strength and excellent for internal/external structural parts
Silicone
Ideal for high-temperature environments, sealing systems, and electronic enclosures
Rubber
Used for mounts, anti-vibration pads and durable sealing applications
Our team can also assist with colour matching, sandblasted surfaces for better paint adhesion, or high-end finishes for customer-facing parts.
Rapid Prototyping & Scalable Production
Electric vehicle production is fast-moving, and so are we. Whether you’re testing a new component or preparing for a small product run, our processes are built to support quick iteration, low tooling costs, and scalable manufacturing options.
✔ Rapid CAD modelling and design for manufacture (DfM)
✔ 3D printing, CNC machining, and silicone mould prototyping
✔ PU-RIM and S-RIM tooling for low- to mid-volume parts
✔ Batch production runs suited to pre-launch and validation builds
Not sure where to start, ask an expert
Serving the Full EV Development Ecosystem
Our services are trusted by:
- EV Startups and Product Designers
- Commercial Vehicle Converters and Retrofitters
- Tier 1 Suppliers and OEM Subcontractors
- Engineering and R&D Teams
- Charging Infrastructure Manufacturers
From internal dash trims to custom-designed enclosures for electric drivetrains, we adapt to your workflow and meet tight production timelines.
Confidentiality First, Always
We understand that electric vehicle development is highly sensitive. That’s why we operate with:
✔ Strict non-disclosure agreements (NDAs)
✔ A secure, no-camera guest policy
✔ Confidential handling of all prototype and production files
Many of our most exciting projects stay off the record, but our client relationships often last for years.
End-to-End EV Plastic Component Services
- Concept design and CAD prototyping
- 3D printed and silicone test components
- Custom tooling for PU-RIM, S-RIM and rubber moulding
- Low-volume injection moulding
- Legacy part replication and EV-specific retrofitting
- Sustainable material sourcing and expert consultancy
Serving the Full EV Development Ecosystem
Our services are trusted by:
- EV Startups and Product Designers
- Commercial Vehicle Converters and Retrofitters
- Tier 1 Suppliers and OEM Subcontractors
- Engineering and R&D Teams
- Charging Infrastructure Manufacturers
From internal dash trims to custom-designed enclosures for electric drivetrains, we adapt to your workflow and meet tight production timelines.
Bringing Manufacturing to the UK
At ID Mouldings, we support businesses looking to bring manufacturing back home. Reshoring improves quality control, shortens lead times, and supports the local economy. Whether you’re refurbishing tools or switching to UK-based production, we make the transition seamless.
Faster Delivery & Reduced Lead Times
