At ID Mouldings, we specialise in low-volume, high-value medical device manufacturing for healthcare, scientific, and electronic applications. Our UK-based team produces medical-grade plastic components that meet the highest standards for accuracy, hygiene, and durability.
From medical device prototypes to short-run production, we work closely with medical device designers, manufacturers, and product engineers to deliver functional, regulation-ready components, on time and to specification.
Medical Device Components We Manufacture
Medical device housings and shells for diagnostic and monitoring equipment
Wearable device casings for patient-facing technology
Medical device enclosures for handheld tools and portable units
Medical-grade silicone components for biocompatible, high-flex applications
Cleanroom-safe parts for sterilisable and contamination-sensitive devices
We also support legacy medical device component redesign and replication, helping extend product lifespans or replace discontinued parts.
Materials for Medical Device Design & Production
PU (Polyurethane) – impact-resistant, ideal for complex mould shapes
Medical-grade Silicone – flexible, biocompatible, autoclave-safe
Rubber – gaskets, seals, vibration-dampening elements
ABS and Polycarbonate – lightweight, strong, and available in clear grades
Medical-grade silicone components for biocompatible, high-flex applications
All parts can be painted, colour-matched, or textured in-house, ensuring your device meets both technical and visual requirements.
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Rapid Prototyping & Low-Volume Medical Manufacturing
3D printing for concept validation and form testing
Silicone tool moulding for low-cost short runs
PU-RIM moulding for small batch production
Low-volume injection moulding for trials and pilot launches
CAD modelling and iterative design support
Our process accelerates product development while ensuring compliance and quality.
Compliance, Safety & Cleanroom Compatibility
Our components are designed for regulated healthcare environments. We offer:
Cleanroom-compatible materials
Sterilisation-resistant plastics tested for autoclave and chemical cleaning
Materials that meet ISO and FDA compliance standards
Advice on hygienic design and contamination control
Bringing Manufacturing to the UK
At ID Mouldings, we support businesses looking to bring manufacturing back home. Reshoring improves quality control, shortens lead times, and supports the local economy. Whether you’re refurbishing tools or switching to UK-based production, we make the transition seamless.

Faster Delivery & Reduced Lead Times
